Flux
cored wires for surfacing
Flux
cored wires for welding
Implementation
of flux cored wire was a new step in development of welding
technology and methods. Its application has allowed to solve
problems of mechanization of welding and surfacing when installation
is performed outdoors or in the field conditions, increase
efficiency of processes 2 - 5 times with high quality of metal in
junctions, make easier labor-intensive manual operations on cleaning
elements of sputters.
Flux
cored wires for surfacing
Surfacing
flux cored wire is used to restore parts exposed to difficult
temperature and deformation conditions under cyclic and thermal
effect. First of all, these parts are the hot and cold cutting
knives, rollers, bandages, equipment for production of rings and
bearings. It is also used for flux surfacing of metal forms,
crystallizer rollers and other parts that occasionally come into
contact with liquid metal (cast iron and aluminum alloys), surfacing
of plungers of powerful hydraulic presses, exposed to abrasion wear
and corrosion, surfacing of pylgercylinders and other components of
tube mill machinery and section rolling equipment, impellers,
bushings, discs, mine lining sheets etc.
|
№ |
Flux cored
wire model |
Diameter,
mm |
Hardness,
HRC |
Application |
|
1. |
PP-AN 134
GТUU
05416923.019-97 |
2,2-2,6 |
42-48 |
Open arc
surfacing and flux welding of steel parts exposed to hot gases,
wear and tear, corrosion, erosion (piston crowns of marine
engines, parts of drilling equipment and oil field equipment). |
|
2. |
PP-AN 154
М
ТUU
05416923.019-97 |
2,2-2,6 |
45-52 |
Open arc
surfacing or flux welding of parts exposed to hard temperature
and deformation conditions under cyclic and thermal effect (bandages). |
|
3. |
PP-AN 155М
ТUU
05416923.019-97 |
2,2-2,6 |
55-60 |
Open arc
surfacing of steel layer on parts exposed to difficult
temperature and deformation conditions under cyclic and
thermal effect (hot and cold cutting knives, rollers, bandages,
equipment for production of rings and bearings). |
|
4. |
PP-AN 156
ТUU
05416923.019-97 |
2,6-3,6 |
38-42 |
Flux welding
metal forms, crystallizer rollers and other parts that
occasionally come into contact with liquid metal (cast iron
and aluminum alloys). |
|
5. |
PP-AN 156М
ТUU
05416923.019-97 |
2,4-3,2 |
38-45 |
Open arc
welding or flux welding of parts exposed to difficult
temperature and deformation conditions under cyclic and
thermal effect (metal forms, crystallizers, bandages). |
|
6. |
PP-AN 158
ТUU
05416923.042-98 |
3,2-3,6 |
36-52 |
Flux surfacing
of plungers of powerful hydraulic presses and other parts
exposed to hydro abrasion and abrasion wear and tear,
corrosion. |
|
7. |
PP-AN 163
М
ТUU
05416923.020-97 |
3,0-3,6 |
18-22 |
Flux welding of
pylgercylinders and other components of tube mill machinery
and section rolling equipment. |
|
8. |
PP-AN 167
ТUU
05416923.020-97 |
1,6-2,6 |
28-35 |
Open arc
welding and flux welding of impellers, bushings, discs and
other parts of pumps exposed to abrasion wear, corrosion and
cavitation erosion. |
|
9. |
PP-AN 168
ТUU
05416923.023-97 |
1,6-2,2 |
40-45 for steel
>20 for cast iron |
Open arc
welding and flux welding of parts exposed to abrasion wear (pump
equipment). |
|
10. |
PP-Np-30Х20НМ
ТUU 05416923.020-97 |
1,8-2,2 |
40-48 |
Surfacing of
mine lining sheets, steel crankshafts. |
|
11. |
PP-AN 185
ТUU
05416923.042-98 |
3,2-3,6 |
38-45 |
Flux welding of
MNLZ rollers, parts that occasionally come into contact with
liquid metal (steel, cast iron and alloys). |
|
12. |
PP-AN 186
ТUU
05416923.042-98 |
2,4-2,8 |
30-35 |
Parts of
drilling and pump equipment exposed to abrasion wear,
corrosion and metal-to-metal friction. |
|
13. |
PP-AN
187ТUU05416923.042-98 |
3,2-3,6 |
45-52 |
Surfacing of
rollers of tube mill machinery and section rolling equipment,
as well as other rollers for hot and cold rolling. |
|
14. |
PP-Np-350 Х8
G4 СЧР
ТUU 05416923.023-97 |
2,8-3,6 |
50-56 |
Open arc
welding and flux welding of lining plates, concrete mixer’s
blades, parts of coal-pulverizing equipment. |
|
15. |
PP-Np-25G2ХС
ТUU
05416923.023-97 |
1,6-3,2 |
>20 |
Open arc
welding and flux welding of large pinion teeth, agricultural
equipment components, mine concentration equipment components. |
|
16. |
PP-Np-250 Х30NZ
ТUU
05416923.023-97 |
2,8-3,6 |
45-50 |
Open arc
welding and flux welding of components of tube mill machinery
and section rolling equipment, piercing mill line. |
|
17. |
PP-AN 163
ТUU
05416923.020-97 |
1,6-2,2 |
30-38 |
Flux welding of
parts exposed to cyclic load (marine propellers). |
|
18. |
PP-Np12Х13
GОST
26101-84 |
1,6-3,6 |
30-45 |
Flux welding of
MNLZ rollers, parts that occasionally come into contact with
liquid metal (steel, cast iron and alloys). |
|
19. |
PP-НP14GST
GОST
26101-84 |
2,8-3,0 |
НВ 220-280 |
Surfacing of
axis, shafts, railway carriage wheels, railway carriage
springs. |
Flux
cored wires for welding
Surfacing
flux cored wire is widely used for construction of metallurgy
complexes, nuclear power plants reactors bodies, large reservoirs,
for production of coal cutter-loaders, heavy cranes, bulldozers,
scrapers, excavators, logging tractors and almost all kinds of
agricultural equipment.
|
№ |
Flux cored
wire model |
Diameter,
mm |
Hardness,
HRC |
Application |
|
1. |
PP-AN1
ТU-14-4-48-71 |
2,8-3,0 |
Not specified |
For welding. To
weld metal structures, low carbon steel. |

Types
of flux cored wires (MS Word file)
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